Jordan-valve Mark 4150 Series Pressure Controllers Manual de usuario descargar pdf

Controllers

Inspect the controllers for shipping damage and for-

eign debris when uncrating.

Valve

Ensure the pipeline is free of welding slag, chips and

other debris by blowing out the line prior to installation.

It is recommended that a strainer be installed up

stream of the valve to protect the valve from foreign

debris in the line. Jordan Valve recommends a stan-

dard three-valve maintenance bypass be installed.

This allows isolation of the control valve without shut-

ting down the pipeline system.

The valve should be positioned on the line so the ﬂow

direction indicator corresponds to the direction of the

ﬂow of the pipeline.

If the body is ﬂanged, the bolts should be tightened up

evenly to reduce risk of damage to the valve body and

the ﬂange.

A good quality thread lubricating compound should be

used on all male connections if the body has screwed

connections.

Control Line Connectors

The connections should be made in an area of the

pipeline that is free of bends and elbows. Piping

connections should be made with 1/4” or 3/8” pipe or

tubing.

Tap the pipeline as close to the valve body as possible

allowing for these limiting factors.

1. The tap area should be an area that is free

from abnormal velocities.

2. The ideal distance away from the body should

be 10 x the pipeline diameter.

The control pressure line is run from the tapped hole in

the side or the back of the case to the main pipeline.

Install a lock shield needle valve in the control line to

slow down the controlled pressure or to dampen out

any pulsations. While the control valve is operational,

the needle valve must never be entirely closed.

An air vent is provided on all controllers and works well

when air is used as the operating medium. When gas

is used the vent can be removed, this allows for an ad-

ditional 1/4” NPT connection for gas to be piped away.

IntroductIon

The Mark 4150 and 4160 Series pressure controllers

are designed to provide years of reliable and accurate

service.

These instructions cover maintenance, adjustment,

and changes in mode of control.

These instructions are intended for the controllers

in general. Any instructions that apply to speciﬁc

controllers will be indicated by model number in the

instruction.

Model numbers are stamped on the nameplate locat-

ed inside the cover of the controller (Key 29, Figure 4).

3170 Wasson Road • Cincinnati, OH 45209

Phone 513.533.5600 • Fax 513.871.0105 (f)

[email protected] • www.jordanvalve.com

I & M Mark 4150 and 4160 Series

Installation & Maintenance Instructions for the

Mark 4150 and 4160 Series Pressure Controllers

Warning: Jordan Valve Control Valves must only be used, installed and repaired in accordance with these Installa-

tion & Maintenance Instructions. Observe all applicable public and company codes and regulations. In the event

of leakage or other malfunction, call a qualiﬁed service person; continued operation may cause system failure or

a general hazard. Before servicing any valve, disconnect, shut off, or bypass all pressurized ﬂuid. Before disassem-

bling a valve, be sure to release all spring tension.

1 2 3 4 5 6 ... 10 11

Indice de contenidos

Pagina 1 - IntroductIon

ControllersInspect the controllers for shipping damage and for-eign debris when uncrating.ValveEnsure the pipeline is free of welding slag, chips and

Pagina 2 - Operation

-10-Key No.Part No.PartDescriptionMaterial34* 1U6391 Nozzle 316 SS35 1H2668 Beam Steel36* 1H2669 Flapper Spring Steel37 1L3796 Connecting Link 316 SS3

Pagina 3

Key No.Part No.PartDescriptionMaterial1 1A3319 Screw, 4 Req’d Steel2 1H2697 Spring Plate Steel3*1H2696 Spring Plate Gasket, Temp. To 150°FNeoprene1K7

Pagina 4 - Mark 4150 Pressure Controller

Mark 4150 and 4160 SerieS PreSSure ControllerS-2-OperationAlthough the output for these controllers are set prior to shipping, upon arrival the follow

Pagina 5 - MaIntenance

-3-Proportional-Reset Controllers1. The air supply should be connected to Bellofram Mark 50 ﬁlter regulator.2. Connect the control pressure line

Pagina 6 - Changing of Controller Output

-4-Pressure Setting AdjustmentThe Mark 4150 and 4160 come with calibrated set point adjustment. The dial is calibrated for pressure ratings of the mea

Pagina 7 - PartS reference

-5-Mark 4160 Pressure ControllerThe operation of Mark 4160 - proportional-reset control-ler, is the same as the Mark 4150 with the addition of a reset

Pagina 8

-6-Calibrate Zero on Proportional Controllers1. Depending on the controller type the supply pressure will be 20 or 35 psi. Attach a suitable

Pagina 9

-7-aSSeMblyFigure 4: Mark 4150 Proportional Pressure Controller with Bourdon Tube Measuring ElementPartS referenceFigure 5: Partial view o

Pagina 10

-8-Key No.Part No.PartDescriptionMaterial1 1H2889 Spring Washer Steel Cd. Pl2 1H2891 Groove Pin Aluminum3 1H2886 Cover Latch Steel Cd. Pl41H2712 Outpu

Pagina 11 - Supply Pressure Data

-9-PartS referenceFigure 6: Controller Sub-Assembly for Bourdon Tube Controllers Mark 4150 and 4160Controller Sub Assembly (Refer to Figure 6)